Fukang Machinery | Machinery Manufacturing SAP S/4HANA Success Story
Zhejiang Fukang Machinery Co., Ltd.,（阜康机械） headquartered in Shanghai, is an export-oriented company specializing in the independent R&D, production, and sales of vehicle-mounted outdoor products. Serving well-known retailers, manufacturers, and importers in North America, Europe, and Australia, the company faced challenges from overcapacity and the need to shift from batch manufacturing to flexible, small-batch production.
Challenges
Push production model causing significant capacity waste under changing customer demands
Lack of flexible manufacturing capability for small-batch and customized production
High inventory backlog and severe waste
Need for precise data to support management decisions and business-finance integration
Desire to build a world-class factory through digital transformation
Solution
BOS Cloud implemented SAP S/4HANA combined with lean production principles and custom PDA applications for production and warehouse operations. The solution tightly integrated production, supply, sales, and finance, enabling highly integrated business-finance processes. Supplier portal functionality was activated to improve collaboration between the factory and suppliers.
Key Results
Achieved highly integrated business-finance processes with 98% integration rate
Reduced finished goods delivery lead time from 15 days to 10 days through pull production
Enabled real-time and accurate workshop reporting, inbound, and material issuance via PDA
Shortened financial statement closing cycle from 10 days to 5 days
Provided timely business insights across production, warehousing, logistics, sales, and finance departments
Established a scalable digital foundation for future group expansion and world-class manufacturing
